Modern EV charging stations utilize sophisticated main control boards where multiple specialized modules work in concert to deliver safe, efficient charging. Here's how these critical components coordinate their functions:
Manages charging current and voltage output based on vehicle battery status and user settings
Communicates with vehicle BMS to obtain real-time battery data, coordinates with metering for accurate energy tracking, and controls start/stop functions based on user inputs
Enables data exchange between charger, vehicle, backend systems, and user interfaces
Relays vehicle data to backend systems, receives remote commands for charging controllers, communicates with vehicle BMS using standard protocols, and transmits charging status to user applications
Monitors for electrical faults and responds to emergency conditions
Issues immediate shutdown commands to charging controllers upon detecting faults, transmits safety alerts to backend systems and user interfaces, and logs failure data with metering module
Measures energy consumption and calculates charges based on tariff rules
Receives current/voltage data from charging controllers, sends consumption data to backend systems for billing, displays costs via user interfaces, and terminates billing cycles when safety shutdowns occur
Collects and processes operational parameters from all subsystems
Gathers sensor data from all modules, preprocesses information for storage, uploads critical diagnostics to cloud platforms, and supplies system status to user interfaces
Provides user control through interfaces like screens, buttons, card readers, and QR scanners
Transmits user commands to charging controllers, displays operational status from data modules, shows billing information from metering systems, and delivers safety alerts to interface displays
This integrated coordination enables charging stations to deliver optimal performance while maintaining rigorous safety standards. Each module depends on others for critical data exchange and command execution throughout the charging cycle.